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    57 Sport Gearbox 16:1 SD Ratio

    The 57 Sport is a competition tested high performance line of planetary gearboxes from AndyMark and BaneBots. The 57 Sport features numerous improvements over previous planetary gearboxes used on FIRST Robotics Competition robots. 

    MFR Part #: am-4005_016
    $119.93
    Availability: Out of Stock - on backorder and will be dispatched once in stock.

    The cold formed steel gears inside this gearbox are a 0.7 Module tooth profile which is 40% larger than the vast majority of planetary gearbox gears previously used on competition robots. The gears are larger, but the housing's size has been optimized to reduce any unnecessary volume. This means you get more reliability without sacrificing precious space. This housing is also one solid piece of aluminium, ensuring that there is no possibility for misalignment of the stages during assembly or during the rigors of match play. 

    Three stage, and now optionally two stage, versions of these gearboxes also feature an "HD" stage, with gears approximately double the face width of the other stages as well as a strengthened carrier plate. These larger gears on the output stage ensure that it will handle heavy or cantilevered loads without worry. The carrier plates are made of hardened 4140 steel and interface to the output shaft with a robust hex bore. New for 2019 we are opening up the use of every available gear ratio with every available motor input meaning there are some combinations that could theoretically exceed the gearboxes design characteristics. As such the blanket warranty we offered on these gearboxes in the past will be discontinued for future purchases. Rest assured that AndyMark still stands behind our product 100% and if you feel that there is a problem with your gearbox or any of our products please contact us and we will make it right. To help you decide which gearboxes to use for your application please reference the below table which includes the maximum torque that the gearbox is designed to take before it will fail.

    A free packet of red tacky grease (am-2768) is included with every gearbox purchased. This grease must be used to coat every internal surface of the gearbox before use. 

    The 57 Sport includes mounting hardware for any 500 or 700 series motor including the AndyMark RedLine, the VexPro 775pro, the AndyMark RS775-5, the BaneBots RS775, the BaneBots RS550, and the AndyMark NeveRest. To install one of these motors, first remove any installed pinion from the motor and press on the included pinion gear using an arbor press or bench vice. This press fit ensures a solid mechanical connection between the pinion gear and the motor. This pinion assembly is not susceptible to vibration and never needs to be checked once installed. All ratios of Blue Sport Gearboxes use a 4:1 input stage, with the same tooth count pinion, so motors and gearboxes can be switched out with ease.

     

    Part Number Ratio Weight Length Stall Torque* Rated Torque Free Speed*
    am-4005_004 4:1 SD 0.76 lb 2.62 in. 1.8 ft-lbs 120 ft-lbs 4910 rpm
    am-4005_012 12:1 SD 0.97 lb 3.42 in. 5.5 ft-lbs 135 ft-lbs 1630 rpm
    am-4006_012 12:1 HD 1.06 lb 3.67 in. 5.5 ft-lbs 170 ft-lbs 1630 rpm
    am-4005_016 16:1 SD 0.98 lb 3.42 in. 7.4 ft-lbs 120 ft-lbs 1220 rpm
    am-4006_016 16:1 HD 1.07 lb 3.67 in. 7.4 ft-lbs 160 ft-lbs 1220 rpm
    am-4005_020 20:1 SD 0.98 lb 3.42 in. 9.2 ft-lbs 110 ft-lbs 980 rpm
    am-4006_020 20:1 HD 1.08 lb 3.67 in. 9.2 ft-lbs 140 ft-lbs 980 rpm
    am-4006_036 36:1 HD 1.27 lb 4.17 in. 16.6 ft-lbs 170 ft-lbs 540 rpm
    am-4006_048 48:1 HD 1.30 lb 4.17 in. 22.2 ft-lbs 170 ft-lbs 400 rpm
    am-4006_064 64:1 HD 1.28 lb 4.17 in. 29.6 ft-lbs 160 ft-lbs 300 rpm
    am-4006_080 80:1 HD 1.30 lb 4.17 in. 37.0 ft-lbs 140 ft-lbs 240 rpm
    am-4006_100 100:1 HD 1.30 lb 4.17 in. 46.2 ft-lbs 140 ft-lbs 190 rpm

    Common Physical Specifications:

    Mounting Features:
    • Four 10-32 0.25 in. deep tapped holes on a 1/2 in. by 1 in. or 1 in. square grid, on two oppisite faces
    Output Shaft Geometry:
    • 0.5 in. Hex Profile
    • 1.0 in. Length

    *Theoretical maximum values when paired with an AndyMark 775 RedLine Motor (am-3775)
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    The cold formed steel gears inside this gearbox are a 0.7 Module tooth profile which is 40% larger than the vast majority of planetary gearbox gears previously used on competition robots. The gears are larger, but the housing's size has been optimized to reduce any unnecessary volume. This means you get more reliability without sacrificing precious space. This housing is also one solid piece of aluminium, ensuring that there is no possibility for misalignment of the stages during assembly or during the rigors of match play. 

    Three stage, and now optionally two stage, versions of these gearboxes also feature an "HD" stage, with gears approximately double the face width of the other stages as well as a strengthened carrier plate. These larger gears on the output stage ensure that it will handle heavy or cantilevered loads without worry. The carrier plates are made of hardened 4140 steel and interface to the output shaft with a robust hex bore. New for 2019 we are opening up the use of every available gear ratio with every available motor input meaning there are some combinations that could theoretically exceed the gearboxes design characteristics. As such the blanket warranty we offered on these gearboxes in the past will be discontinued for future purchases. Rest assured that AndyMark still stands behind our product 100% and if you feel that there is a problem with your gearbox or any of our products please contact us and we will make it right. To help you decide which gearboxes to use for your application please reference the below table which includes the maximum torque that the gearbox is designed to take before it will fail.

    A free packet of red tacky grease (am-2768) is included with every gearbox purchased. This grease must be used to coat every internal surface of the gearbox before use. 

    The 57 Sport includes mounting hardware for any 500 or 700 series motor including the AndyMark RedLine, the VexPro 775pro, the AndyMark RS775-5, the BaneBots RS775, the BaneBots RS550, and the AndyMark NeveRest. To install one of these motors, first remove any installed pinion from the motor and press on the included pinion gear using an arbor press or bench vice. This press fit ensures a solid mechanical connection between the pinion gear and the motor. This pinion assembly is not susceptible to vibration and never needs to be checked once installed. All ratios of Blue Sport Gearboxes use a 4:1 input stage, with the same tooth count pinion, so motors and gearboxes can be switched out with ease.

     

    Part Number Ratio Weight Length Stall Torque* Rated Torque Free Speed*
    am-4005_004 4:1 SD 0.76 lb 2.62 in. 1.8 ft-lbs 120 ft-lbs 4910 rpm
    am-4005_012 12:1 SD 0.97 lb 3.42 in. 5.5 ft-lbs 135 ft-lbs 1630 rpm
    am-4006_012 12:1 HD 1.06 lb 3.67 in. 5.5 ft-lbs 170 ft-lbs 1630 rpm
    am-4005_016 16:1 SD 0.98 lb 3.42 in. 7.4 ft-lbs 120 ft-lbs 1220 rpm
    am-4006_016 16:1 HD 1.07 lb 3.67 in. 7.4 ft-lbs 160 ft-lbs 1220 rpm
    am-4005_020 20:1 SD 0.98 lb 3.42 in. 9.2 ft-lbs 110 ft-lbs 980 rpm
    am-4006_020 20:1 HD 1.08 lb 3.67 in. 9.2 ft-lbs 140 ft-lbs 980 rpm
    am-4006_036 36:1 HD 1.27 lb 4.17 in. 16.6 ft-lbs 170 ft-lbs 540 rpm
    am-4006_048 48:1 HD 1.30 lb 4.17 in. 22.2 ft-lbs 170 ft-lbs 400 rpm
    am-4006_064 64:1 HD 1.28 lb 4.17 in. 29.6 ft-lbs 160 ft-lbs 300 rpm
    am-4006_080 80:1 HD 1.30 lb 4.17 in. 37.0 ft-lbs 140 ft-lbs 240 rpm
    am-4006_100 100:1 HD 1.30 lb 4.17 in. 46.2 ft-lbs 140 ft-lbs 190 rpm

    Common Physical Specifications:

    Mounting Features:
    • Four 10-32 0.25 in. deep tapped holes on a 1/2 in. by 1 in. or 1 in. square grid, on two oppisite faces
    Output Shaft Geometry:
    • 0.5 in. Hex Profile
    • 1.0 in. Length

    *Theoretical maximum values when paired with an AndyMark 775 RedLine Motor (am-3775)
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    Please note maroon wheels are only intended for use in FTC. If more powerful motors are used to drive it the spokes may fail.

     

     

    Specifications

     

    • Bore: 1/2 in. Hex, 3/8 in. Hex, Nub Bore, 5 mm Hex
    • Diameter: 4 in.
    • Durometer: 35A (Green), ⠀40A (Orange), ⠀45A (Maroon), ⠀50A (Blue), ⠀60A (Black), ⠀80A (Gray)
    • Hole Pattern: Qty 4 3.5 mm Holes on a 16 mm Circle for 8 mm bore wheels
    • Material: TPU, ⠀Polycarbonate
    • Maximum RPM: 3000-9000
    • Weight: 0.228 - 0.269 Lbs
    • Width: 1 in.

    Documents

    Layout Print(s)

    am-3562 4IN 375Hex Compliant Wheel REV3.PDF

    am-3563 4IN 8mm Compliant Wheel REV4.PDF

    am-3480 4IN 500Hex Compliant Wheel REV3.PDF

    am-4538 4IN 5mm Hex Compliant Wheel.PDF

    CAD File(s)

    am-3562 4IN 375Hex Bore Compliant Wheel REV2.STEP

    am-3563 4IN 8mm Round Compliant Wheel REV2.STEP

    am-3480 4IN 500Hex Bore Compliant Wheel REV2.STEP

    am-4538 4IN 5mm Hex Compliant Wheel.STEP

    Guide(s)

    4 inch Compliant Wheel Expansion.pdf

    4" Compliant Wheel, 1/2" Hex Bore, 50A Durometer, Blue

    #am-3480_blue
    $14.50
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    Compliant wheels are not intended for moving robots, but moving objects. Compliant wheels give way to allow rigid objects to be manipulated easily. A line of multiple wheels on a driven hex axle creates a very effective roller that ignores variations in the objects being driven. This makes for high-performance intakes and internal conveyors.



    Different durometer ratings give each wheel unique characteristics. Green wheels (35A durometer) are the softest and most compliant around objects, while orange (40A), maroon (45A), blue (50A), and black (60A) wheels are increasingly firm. The increased firmness also allows the latter wheels to carry a higher RPM rating. Check out the downloads tab for a chart showing wheels and their maximum RPM. 

     

    Please note maroon wheels are only intended for use in FTC. If more powerful motors are used to drive it the spokes may fail.

     

     

    Specifications

    • Bore: 1/2 in. Hex, 3/8 in. Hex, Nub Bore, 5 mm Hex
    • Diameter: 4 in.
    • Durometer: 35A (Green), ⠀40A (Orange), ⠀45A (Maroon), ⠀50A (Blue), ⠀60A (Black), ⠀80A (Gray)
    • Hole Pattern: Qty 4 3.5 mm Holes on a 16 mm Circle for 8 mm bore wheels
    • Material: TPU, ⠀Polycarbonate
    • Maximum RPM: 3000-9000
    • Weight: 0.228 - 0.269 Lbs
    • Width: 1 in.

    Documents

    Layout Print(s)

    am-3562 4IN 375Hex Compliant Wheel REV3.PDF

    am-3563 4IN 8mm Compliant Wheel REV4.PDF

    am-3480 4IN 500Hex Compliant Wheel REV3.PDF

    am-4538 4IN 5mm Hex Compliant Wheel.PDF

    CAD File(s)

    am-3562 4IN 375Hex Bore Compliant Wheel REV2.STEP

    am-3563 4IN 8mm Round Compliant Wheel REV2.STEP

    am-3480 4IN 500Hex Bore Compliant Wheel REV2.STEP

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    Guide(s)

    4 inch Compliant Wheel Expansion.pdf

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    Compliant wheels are not intended for moving robots, but moving objects. Compliant wheels give way to allow rigid objects to be manipulated easily. A line of multiple wheels on a driven hex shaft creates a very effective roller that ignores variations in the objects being driven. This makes for high-performance intakes and internal conveyors. The wheels are sized for an interference fit and tend to stay in place on a shaft, though a shaft collar may be used to make absolutely sure the wheels stay clear of other mechanisms or maintain consistent spacing.

     

    The hex bore versions of this wheel are undersized, and are intended to be an interference fit on their respective hex shafts. This interference fit allows for effective torque transfer from the hex shaft to the wheel, as well as allowing the wheel to remain in place along the shaft without the need for spacers or collar clamps:

     

    Compliant Wheel Sizing

     

    Different durometer ratings give each wheel unique characteristics. Green wheels (35A durometer) are the softest and most compliant around objects, while orange (40A), maroon (45A), and blue (50A) wheels are increasingly firm. The increased firmness also allows the latter wheels to carry a higher RPM rating. Check out the downloads tab for a chart showing wheels and their maximum RPM. 

     

     

    Specifications

     

    • Bore: 1/2 in. Hex, 3/8 in. Hex, Nub Bore
    • Diameter: 2 in.
    • Durometer: 35A (Green), ⠀40A (Orange), ⠀45A (Maroon), ⠀50A (Blue), 60A (Black)
    • Hole Pattern: Qty 2 3.5 mm Holes on a 16 mm Circle for 8 mm bore wheels
    • Material: TPU
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    • Weight: 0.035 lb.
    • Width: 0.5 in.

     

    Documents

    Layout Print(s)

    am-3571 2IN 375 Hex Compliant Wheel REV3.PDF

    am-3462 2IN 500Hex Compliant Wheel REV3.PDF

    am-3572 2IN 8mm Compliant Wheel REV4.PDF

    CAD File(s)

    am-3571 2IN 375Hex Compliant Wheel REV2.STEP

    am-3572 2IN 8mm Compliant Wheel REV2.STEP

    am-3462 2IN Molded 500Hex Compliant Wheel REV2.STEP

    Additional File(s)

    2 inch Compliant Wheel Expansion.pdf

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    #am-2649
    $30.00
    (20 In stock)

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    • Temperature rating: 35 to 100 F
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    Microsoft Lifecam HD-3000 Webpage 

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    Additional Information:
     

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    Specifications

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    • Denier: 1000
    • Length: 161 in.
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